a. Egoyibo Nigeria Limited is a company which produces a single product on an assembly line. The budget personnel has been availed with the following information which represents the extremes of high and low volumes of production which the company will achieve over a three month period.

Production of Production of
80,000 units 160,000 units
N N
Direct materials 6,400,000
Indirect materials 960,000
Direct labour 4,000,000
Power 1,440,000
Repairs 1,600,000
Supervision 1,600,000
Rent, insurance and rates 720,000

Additional information: Supervision is a “step function”. To this end, one supervisor is employed for all production levels up to and including 100,000 units. For higher levels of production, an assistant supervisor whose remunerations is N1,280,000 will be added.

Required:

Prepare a set of flexible budgets for presentation to the Production Director to cover the following levels of production over a period of three months:

(i) 80,000 Units

(ii) 100,000 Units

(iii) 120,000 Units

(iv) 140,000 Units

(v) 160,000 Units (9 Marks)

b. During the three months July to September 2024, 100,000 units were produced. Actual costs incurred during this period were as follows:

N Direct materials 8,300,000 Indirect materials 1,160,000 Direct lbour 5,400,000 Power 1,520,000 Repairs 1,770,000 Supervision 1,700,000 Rent, insurance and rates 640,000

Required:

(i) Prepare a budget report for presentation to the Production Director displaying all relevant variances. (3 Marks)

(ii) For each variance, suggest any further investigations which might be required and necessary actions needed to be taken by the Director. (3 Marks)

a. Flexible Budget for 3 months

Particulars 80,000 100,000 120,000 140,000 160,000
N„000 N„000 N„000 N„000 N„000
Variable Costs:
Direct materials 6,400 8,000 9,600 11,200 12,800
Indirect materials 640 800 960 1,120 1,280
Direct labour 4,000 5,000 6,000 7,000 8,000
Power 480 600 720 840 960
Repairs 800 1,000 1,200 1,400 1,600
Total variable cost 12,320 15,400 18,480 21,560 24,640
Fixed Costs:
Indirect material 320 320 320 320 320
Power 960 960 960 960 960
Repairs 800 800 800 800 800
Supervision 1,600 1,600 2,880 2,880 2,880
Rent, insurance and rates 720 720 720 720 720
Total fixed costs 4,400 4,400 5,680 5,680 5,680
Total cost 16,720 19,800 24,160 27,240 30,320

Working

Particulars 80,000 100,000 120,000 140,000 160,000 Cost analysis
N‟000 N‟000 N‟000 N‟000 N‟000
Direct material 6,400 8,000 9,600 11,200 12,800 Variable cost
Indirect material 960 1,120 1,280 1,440 1,600 Semi-variable cost
Direct Labour 4,000 5,000 6,000 7,000 8,000 Variable cost
Power 1,440 1,560 1,680 1,800 1,920 Semi-variable cost
Repairs 1,600 1,800 2,000 2,200 2,400 Semi-variable cost
Supervision 1,600 1,600 2,880 2,880 2,880 Step cost
Rent/insurance/rates 720 720 720 720 720 Fixed cost

Using High –Low method analysis of semi-variable costs: Indirect Material Variable cost Per unit = 1,600,000 – 960,000 = 640,000 160,000 – 80,000 80,000 = N8 per unit Fixed Cost = using lowest activity it will be FC = Total cost – VC (Activity Level) = (960,000 – 8(80,000) = 960,000 – 640,000) = N320,000 Power variable cost per unit = N1,920,000 – N1,440,000 = 480,000 = N6

80,000 80,000 Fixed cost = 1,920,000 – 6 x 160,000 = N960,000 Supervision (variable cost) = 2,880,000 – 1,600,000 = 1,280,000 = N16

80,000 80,000 Fixed cost = 2,880,000 – 16(160,000) 2,880,000 – 2,560,000 = N320,000 Repair Variable cost = 2,400,000 – 1,600,000 = 800,000 = N10

80,000 80,000 Fixed cost = N2,400,000 – 10 x (160,000) = N800,000

Specify each cost type based on activity

S/N Particulars Cost analysis (Cost type based on activity)
1. Direct material Variable cost
2. Indirect material Semi-variable cost
3. Direct Labour Variable cost
4. Power Semi-variable cost
5. Repairs Semi-variable cost
6. Supervision Step cost
7. Rent/insurance/rates Fixed cost

b. Budget report from July to Sept 2024 at 100,000 units showing variances:

S/N Particulars Variable Cost Fixed cost Total budgeted Cost Actual Variance
N‟000 N‟000 N‟000 N‟000 N‟000
1. Direct material 8,000 8,000 8,300 300 A
2. Indirect material 800 320 1,120 1,160 40 A
3. Direct labour 5,000 5,000 5,400 400 A
4. Power 600 960 1,560 1,520 40 F
5. Repairs 1,000 800 1,800 1,770 30 F
6. Supervision 1,600 1,600 1,700 100 A
7. Rent, Insurance/Rates 720 720 640 80 F

Where A = Adverse variance and F = favourable variance

c. Further investigations on the variances and measures/actions needed to be taken by director.

S/n Variance Variance amount Investigations and measures to be taken on the variances
1 Direct material cost variance N300,000 A There exist a N300,000 adverse variance which could be as a result of price and usage of materials. High actual direct material price, wastage, poor quality of materials, and loss in production. Management is expected to conduct price and market survey, ensure high quality low priced materials are procured and used, handling of materials to reduce wastage to be improved.
2 Indirect material cost variance N40,000 A There is a N40,000 adverse variance for indirect material which could be as a result of price and usage of such materials, wastage, poor quality of such materials. Management is expected to conduct price and market survey, ensure high quality low priced materials are procured and used, handling of such materials to reduce wastage.
3 Direct Labour cost variance N400,000 A An adverse variance of N400,000 was observed. This could arise from direct labour rate and efficiency variances. The variance could be attributable to high labour rates, inefficient operations and excessive overtime. Management can control same through appropriate labour pricing, effective job evaluation and manpower planning
4 Power overhead cost variance N40,000F There is a favourable variance of N40,000 which could be due to decrease in power rates. There is need for investigation to ensure appropriate and realistic figure is used for budgeting purposes in future.
5 Repairs expenses cost variance N30,000F An favourable variance of N30,000 was noticed. It may mean that maintenance programme of equipment was not only adhered to but surpassed. An favourable variance of N30,000 means that there is need for investigation to ensure appropriate figure (realistic figures) are used for budgeting purposes in future.
6 Supervision cost variance N100,000A There is adverse variance of N100,000 which could be due to increase in cost of supervision. There is need for investigation to ensure appropriate figure is used for budgeting purposes in future.
7 Rent, insurance and Rates cost Variances N80,000F There is a favourable variance of N80,000 which could be due to decrease in rates. There is need for investigation to ensure appropriate figure is used for budgeting purposes in future.
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