MA – L2 – Q52a – Relevant Cost and Revenue

Okonku Enterprises produces Single, Double, and King size beds for sale to hotels in West Africa. Its manufacturing plant is located in Keta and is currently producing at 100% capacity. Below is the annual output and sales for each product and the associated costs.

Product Single bed Double bed King Size
Units sold 5,000 units 3,500 units 4,000 units
Sales GH₵ 2,500,000 GH₵ 2,800,000 GH₵ 3,800,000
Cost
Material cost 750,000 1,400,000 1,520,000
Labour costs 600,000 1,050,000 1,200,000
Manufacturing O’head 200,000 650,000 300,000
Administrative cost 200,000 100,000 200,000
Total cost 1,750,000 3,200,000 3,220,000
Profit /Loss 750,000 (400,000) 580,000

The Director of Okonku is of the view that the product Double bed is not doing well and must not be produced any longer. The following additional information has been provided.
(i) 40% of the labour cost for all bed types are fixed costs.
(ii) 50% of the manufacturing overhead is variable costs for all products.
(iii) 80% of the administrative cost is fixed.

Required:
(a) Advise whether the company should shut down the production of Double beds.

(b) Should the company accept the new order assuming Double beds will still be produced?

(a) Calculation of contribution that will be lost if Double bed ceases production

Item GH₵
Potential loss of Revenue 2,800,000
Less:
Potential savings of material cost 1,400,000
Potential savings in variable labour cost (60% × 1,050,000) 630,000
Potential savings in variable manufacturing overhead (50% × 650,000) 325,000
Potential savings in variable administrative costs (20% × 100,000) 20,000
Total potential savings in variable cost 2,375,000
Potential contribution to fixed cost that will be lost 425,000

From this calculation, it implies that a contribution of GH₵ 425,000 will be lost if Double bed production ceases. Profit will decline by this figure since fixed cost components will still be incurred. Therefore, the company should continue production.

Alternatively

Item Single beds (GH₵) Double beds (GH₵) King Size Beds (GH₵) Total (GH₵)
Sales 2,500,000 2,800,000 3,800,000 9,100,000
Material cost 750,000 1,400,000 1,520,000 3,670,000
Labour cost 600,000 1,050,000 1,200,000 2,850,000
M O’head 200,000 650,000 300,000 1,150,000
Admin 200,000 100,000 200,000 500,000
Total cost 1,750,000 3,200,000 3,220,000 8,170,000
Profit 750,000 (400,000) 580,000 930,000

Statement of profit or loss (if Double beds are discontinued)

Item SB remaining (GH₵) Fixed cost remaining (GH₵) KSB (GH₵) Total (GH₵)
Sales 2,500,000 3,800,000 6,300,000
Material cost 750,000 1,520,000 2,270,000
Labour cost 600,000 420,000 1,200,000 2,220,000
M O’head 200,000 325,000 300,000 825,000
Admin 200,000 80,000 200,000 480,000
Total cost 1,750,000 825,000 3,220,000 5,795,000
Profit 750,000 (825,000) 580,000 505,000

In this case, profit reduced from GH₵ 930,000 to GH₵ 505,000, a reduction of GH₵ 425,000.

(b) Statement of profit or loss for 80 units of each product

Item Single beds (GH₵) Double beds (GH₵) King Size Beds (GH₵) Total (GH₵)
Sales 40,000 64,000 76,000 180,000
Material cost 12,000 32,000 30,400 74,400
Labour cost (variable 60%) 7,200 14,400 14,400 36,000
M O’head (variable 50%) 3,200 7,428.57 3,000 13,628.57
Admin (variable 20%) 640 228.57 400 1,268.57
Total cost 23,040 54,057.14 48,200 125,297.14
Additional capacity cost 80,000
Profit (25,297.14)

Workings:
Sales

  • Single beds: (2,500,000 ÷ 5,000) × 80 = 40,000
  • Double beds: (2,800,000 ÷ 3,500) × 80 = 64,000
  • King Size: (3,800,000 ÷ 4,000) × 80 = 76,000

Material cost

  • Single beds: (750,000 ÷ 5,000) × 80 = 12,000
  • Double beds: (1,400,000 ÷ 3,500) × 80 = 32,000
  • King Size: (1,520,000 ÷ 4,000) × 80 = 30,400

Variable labour cost

  • Single beds: (600,000 × 60% ÷ 5,000) × 80 = 7,200
  • Double beds: (1,050,000 × 60% ÷ 3,500) × 80 = 14,400
  • King Size: (1,200,000 × 60% ÷ 4,000) × 80 = 14,400

Variable manufacturing overhead

  • Single beds: (200,000 × 50% ÷ 5,000) × 80 = 3,200
  • Double beds: (650,000 × 50% ÷ 3,500) × 80 = 7,428.57
  • King Size: (300,000 × 50% ÷ 4,000) × 80 = 3,000

Variable administrative cost

  • Single beds: (200,000 × 20% ÷ 5,000) × 80 = 640
  • Double beds: (100,000 × 20% ÷ 3,500) × 80 = 228.57
  • King Size: (200,000 × 20% ÷ 4,000) × 80 = 400

The incremental profit from accepting the order is negative (GH₵ 25,297.14 loss). Therefore, the company should not accept the new order from Elom Lodge Limited, as it would result in a financial loss.