MA – L2- Q28 – Standard Costing and Variance Analysis

Zest Foods Ltd., a premium food manufacturer operating out of Tamale, is reviewing operations for a three-month period of 20X8. The company operates a standard marginal costing system and manufactures one product, ZP, for which the following standard revenue and cost data per unit of product is available:

Selling price GH¢ 12.00
Direct material A 2.5 kg at GH¢ 1.70 per kg
Direct material B 1.5 kg at GH¢ 1.20 per kg
Direct labour 0.45 hrs at GH¢ 6.00 per hour

Fixed production overheads for the three-month period were expected to be GH¢ 62,500.

Actual data for the three-month period was as follows:

  • Sales and production: 48,000 units of ZP were produced and sold for GH¢ 580,800
  • Direct material A: 121,951 kg were used at a cost of GH¢ 200,000
  • Direct material B: 67,200 kg were used at a cost of GH¢ 84,000
  • Direct labour: Employees worked for 18,900 hours, but 19,200 hours were paid at a cost of GH¢ 117,120
  • Fixed production overheads: GH¢ 64,000

Budgeted sales for the three-month period were 50,000 units of Product ZP.

Required:
(a) Calculate the following variances:
(i) Sales volume contribution and sales price variances;
(ii) Price, mix, and yield variances for each material;
(iii) Labour rate, labour efficiency, and idle time variances.
(b) Prepare an operating statement that reconciles budgeted gross profit to actual gross profit with each variance clearly shown.

(a) Variance Calculations

(i) Sales Volume Contribution and Sales Price Variances

Sales Volume Contribution per Unit:

Standard sales price GH¢ 12.00
Material A (GH¢ 1.70 × 2.5) 4.25
Material B (GH¢ 1.20 × 1.5) 1.80
Labour (GH¢ 6.00 × 0.45) 2.70
Standard contribution 3.25

Sales Volume Variance:

Budgeted volume of sales 50,000 units
Actual volume of sales 48,000 units
Variance (2,000) units
Unit contribution GH¢ 3.25
Variance (GH¢) (2,000 × 3.25) = 6,500 (A)

Sales Price Variance:

Budgeted revenue for actual sales (GH¢ 12 × 48,000) 576,000
Actual sales revenue for actual sales 580,800
Variance 4,800 (F)

(ii) Price, Mix, and Yield Variances for Each Material

Direct Material Price Variances:

Material A Price Variance:

Actual quantity × actual price 200,000
Actual quantity × standard price (GH¢ 1.70 × 121,951) 207,317
Price variance 7,317 (F)

Material B Price Variance:

Actual quantity × actual price 84,000
Actual quantity × standard price (GH¢ 1.20 × 67,200) 80,640
Price variance 3,360 (A)

Material Mix and Yield Variances:

Standard Usage for Actual Output (48,000 units):

  • Material A: 48,000 × 2.5 kg = 120,000 kg
  • Material B: 48,000 × 1.5 kg = 72,000 kg
  • Total standard usage: 120,000 + 72,000 = 192,000 kg

Actual Usage:

  • Material A: 121,951 kg
  • Material B: 67,200 kg
  • Total actual usage: 121,951 + 67,200 = 189,151 kg

Material Mix Variance:

Material Actual Usage (kg) Standard Mix for Actual Total Usage (kg) Mix Variance (kg) Standard Price (GH¢/kg) Mix Variance (GH¢)
A 121,951 (189,151 × 2.5/4) = 118,219 3,732 (A) 1.70 6,344 (A)
B 67,200 (189,151 × 1.5/4) = 70,932 3,732 (F) 1.20 4,478 (F)
Total 189,151 189,151 0 1,866 (A)

Material Yield Variance:

Standard usage for 48,000 units 192,000 kg
Actual usage 189,151 kg
Yield variance in kg 2,849 (F)

Standard weighted average cost per kg:
[(2.5 × 1.70) + (1.5 × 1.20)] / (2.5 + 1.5) = 6.05 / 4 = GH¢ 1.5125

Yield variance in GH¢:
2,849 × 1.5125 = 4,309 (F)

(iii) Labour Rate, Labour Efficiency, and Idle Time Variances

Labour Rate Variance:

Actual hours paid × actual rate (GH¢ 117,120) 117,120
Actual hours paid × standard rate (19,200 × 6.00) 115,200
Rate variance 1,920 (A)

Labour Efficiency Variance:

Standard hours for 48,000 units (48,000 × 0.45) 21,600 hrs
Actual hours worked 18,900 hrs
Efficiency variance in hours 2,700 (F)
Standard rate GH¢ 6.00
Efficiency variance in GH¢ 2,700 × 6.00 = 16,200 (F)

Idle Time Variance:

Actual hours paid 19,200 hrs
Actual hours worked 18,900 hrs
Idle time 300 hrs
Standard rate GH¢ 6.00
Idle time variance 300 × 6.00 = 1,800 (A)

(b) Operating Statement

Operating Statement GH¢ GH¢
Budgeted gross profit (50,000 × 3.25) 162,500
Sales volume variance 6,500 (A)
Sales price variance 4,800 (F) (1,700) (A)
Standard contribution on actual sales 160,800
Variances:
Material A price 7,317 (F)
Material B price 3,360 (A)
Material mix 1,866 (A)
Material yield 4,309 (F)
Labour rate 1,920 (A)
Labour efficiency 16,200 (F)
Idle time 1,800 (A)
Fixed overhead expenditure (64,000 – 62,500) 1,500 (A)
Total variances 17,280 (F)
Actual contribution 178,080
Less: Fixed overheads 64,000
Actual gross profit 114,080