- 20 Marks
Question
a. List SIX characteristics of Just-In-Time system.
b. Describe briefly, the practical implication of Just-In-Time production.
c. Describe briefly, Just-In-Time purchasing.
d. Discuss briefly, the problems with Just-In-Time system.
Answer
a. A Just-In-Time system is characterized by:
i. A move towards zero inventory.
ii. Elimination of non-value-added activities.
iii. An emphasis on perfect quality i.e., zero defects.
iv. Short set-ups.
v. A move towards a batch size of one.
vi. 100% on time deliveries.
vii. Constant drive for improvement; and
viii. Demand-pull manufacture.
b. Practical implication of JIT production
- Increased productivity – Production times must be very fast in order to meet new customer orders quickly.
- Improve quality – Production must be reliable and there must not be poor quality production. Smaller and frequent deliveries make it easier to maintain quality.
- Eliminate waste – There must not be hold-ups, stoppages or bottlenecks leading to rejected items and scraps.
- Reduced obsolete inventory – Finished goods must be available when customers order them and raw materials and components must be supplied when they are needed for production.
- Reduced cost – the improved efficiency provides substantial cost savings thereby reducing cost.
- Improved supplier relationships – JIT can improve relationship with suppliers.
c. JIT Purchasing
- JIT depends for its success not only on highly efficient and high-quality production, but also on efficient and reliable supply arrangements with key suppliers.
- Reduce or eliminate inventory and work in progress.
- It enhances performance as this leads to improved operational flow.
- JIT purchasing policy is based on consistency and quality rather than looking for the lowest purchase price available.
- Ensure deliveries arrive in the factory exactly at the time that they are needed.
- Improved cash flow – making purchases when required helps the organizations cash flow.
d. Problems with JIT
- Zero inventories cannot be achieved in some industries because of unpredictable demand.
- It might be difficult to arrange a reliable supply system with key suppliers.
- JIT purchasing system will increase ordering costs.
- Over dependence on automation – JIT system can become overly dependence on automation.
- Topic: Accounting for Cost Elements
- Uploader: Salamat Hamid